Aug 13, 2018· Iron ore and non-coking coal are main raw materials used to produce sponge iron. The minister noted that India's sponge iron production has grown 25 per cent to 28.5 million tonnes in …

Most plants employ reduction process which is carried out in rotary kilns. These plants use wide variety of raw materials and non-coking coal. The quality of these materials has direct bearing on the process as well as the product. Some plants do not use iron ore directly. These plants use iron ore pellets in the rotary kiln.

Most of the plants in India use DRI process—a solid state direct reduction process by which iron ore is reduced to sponge without phase change. Raw material mix-iron ore, dolomite and coal are fed to one end of rotary Kiln as well as some fine coal also fed from discharge end and product sponge iron along with char is taken out from the other ...

Feb 18, 2020· Steelmakers and sponge iron plants used almost 30 million tons of domestic coal supplies in the year ended March, about 4% of the total shipments, according to the coal ministry. In addition, about 52 million tons of coking coal was imported by the steelmakers. Challenges to gas

Producing sponge iron and then working it was the earliest method used to obtain iron in the Middle East, Egypt, and Europe, where it remained in use until at least the 16th century.There is some evidence that the bloomery method was also used in China, but China had developed blast furnaces to obtain pig iron by 500 BCE.. The advantage of the bloomery technique is that iron can be obtained at ...

Sep 07, 2018· Mini steel mills are normally secondary steel producers located near consumer markets & based mainly on steel/iron scrap of different grades. The mini steel plant comprises of steel melting using induction furnace or electric furnace to melt scrap...

Bihar Sponge Iron Limited (BSIL) | Umesh Kumar Modi Group. Sponge Iron produced is used as a mix Raw Material for producing Ingots. Plant also has one Cone Crusher for Iron Ore lump to be converted to 5-20 MM size. One Jaw Crusher is used for sizing the Iron Ore. Magnetic separator is used for improved feed to power plant.

Sponge Iron Industry in India India is the largest producer of sponge iron in the world with total production in the last year, i.e. 2009 being 20.96 million tons.

Sponge Iron Plant offered are designed and developed so as to meet the demands of turn-key projects in different functional capacities including for 100 TPD, 300 TPD, 500 TPD plants and others for the sponge iron industry sector. The equipment support provided for the plants include Kiln/cooler tyre, Kiln/cooler support roller,

SEML was one of the first companies to install a sponge iron plant in the Siltara, Raipur area. Sponge Iron or Direct Reduced Iron is produced by reducing Iron Ore (in the form of lumps/pellets) using non-coking coal in a rotary kiln. The coal acts as the fuel as well as …

India is the world's largest producer of sponge iron, most of which is produced primarily through the coal based method of production. Growth in the sponge iron production can be attributed largely to the popularity of secondary steelmaking route,...

Typically, the Integrated Steel Plants(ISPs) use medium/High grade Iron Ore whereas the Sponge Iron plants require only High Grade iron ore, preferably, with +67% Fe . Lumpy/Fine Ore: Iron Ore is traded in lumps (i.e. sized ore) or in fines. Production/availability of lumps is limited by virtue of the natural occurrence and also because of ...

Bihar Sponge Iron Ltd – It is the first merchant sponge iron plant that has been based in the country at Chandil, district Saraikela Kharsawan, Jamshedpur, Jharkhand India. Manufacturing and providing Direct Reduce Iron, also widely and popularly known as sponge iron, it is extensively used as a prime raw material in making steel to be used ...

Measure, Elpro Energy Pvt Ltd, Thermax Ltd and Tata Sponge Iron Ltd. Major "Takeaways" from this Workshop may be flagged as under: 1. During the discussions, it was found that few sponge iron (SI) producers have installed WHRB power plant which is contrary to the sponge iron producers in Chhattisgarh and

List Of Iron Ore Limestone Plants In Karnataka; Mineral Resources in Karnataka Kolar Mysore Bellary. The chunk of the iron ore is exported to be used in steel manufacture and pig iron and sponge iron plants. Limestone: It is another important mineral with an estimated 51,000 million tons. Karnataka has the largest limestone reserve in India.

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(EAF/IF route) for steelmaking. As on March 2016, there were 308 sponge iron producers that use iron ore/ pellets and non-coking coal/gas providing feedstock for steel production; 1175 electric arc furnaces & induction furnaces that use sponge iron and/or melting scrap to produce semi-finished steel and 1392 re-

Sponge Iron Equipments: SKI is one of the largest suppliers of sponge iron plant equipments in the country. With years of experience, the Company has supplied a large range of equipments for sponge iron plants of different capacities. These equipment are used to …

India is the largest producer of sponge iron in the world with the coal-based route accounting for 90% of total sponge iron production in the country. Data on production for the sale of pig iron, sponge iron and total finished steel (alloy + non-alloy) are given below for last five years.

Find here information of Sponge Iron Plant selling companies for your buy requirements. Contact verified Sponge Iron Plant Manufacturers, Sponge Iron Plant suppliers, Sponge Iron Plant exporters wholesalers, producers, retailers and traders in India.

In India there are many small rotary kiln furnaces producing DRI—known locally as sponge iron—using coal as energy and reductant source. Some of the sponge iron plants are captive to steel mills, but there is a significant domestic merchant market, according to IIMA.

The State of Orissa in India has abundant deposits of high-grade iron ore and low-grade non-coking coal. An opportunity therefore exists for building a steel plant for manufacturing billets using coal based sponge iron and electric power generated from WHRB as well as combustion of coal fines and coal char via the electric furnace and ...

Prominent & Leading Manufacturer from Rourkela, we offer Power Plant, Sponge Iron, Power Supply, Iron Alloys, Sponge Iron Plants and Ferro Alloys.

Apr 23, 2020· Sometimes known as direct-reduced iron, sponge iron is a product that is produced using iron ore.The iron ore is often in the form of pellets or lumps, and is subjected to a reduction process that is created by the use of a reducing gas that emits from coal or a natural gas source. This type of iron can be produced in several different types of furnaces, including coke or charcoal ovens, …

3 Raw Material for sponge iron plant Coal: Non-coking coal having certain important parameters is being used for the direct reduction of iron ore . Important factors determining coal quality are: • Chemical properties such as fixed carbon, ash content, volatile matter, etc.: & • Physical properties viz, reactivity and ash fusion temperature. In Orissa scenario, all most all the sponge iron ...

Ball mill machinery parts mill head, trinnion, bearing housing, girth gear, pinion assembly with clinker shell. sponge iron plant kiln & cooler pinion, kiln pinion with shaft/ kiln pinion with shaft complete assembly with plumber block / kiln girth gear supporting drives / rotaty kiln pinion for girth gear /ring gear pinion / ring gear kiln shell drives.

Sponge Iron Plant Manufacturers The process was widely accepted by almost all developing countries where generation of scrap was less in comparison to requirements. Steel produced by recycling process found much cheaper than the steel produced by blast Furnace process.

MAJOR PLANT FACILITIES 1- RAW MATERIAL PREPARATION SYSTEM - Raw material system mainly consist Vibro Feeder, Crusher and Screen. Iron ore crushing is not required since sized material has to be purchased. Iron ore of size 5 mm to 20 mm is being used for the production of Sponge iron. Iron ore is being fed to the Ground

Bihar Sponge Iron Limited (BSIL) is the first merchant sponge iron plant in India. The plant is located at Umesh Nagar, Chandil, in district Saraikela Kharsawan, 30 kms from Jamshedpur, Jharkhand. It produces Direct Reduce Iron (or sponge iron as popularly known) from indigenous iron ore and non-coking coal available abundantly in the area.

Sponge Iron Manufacturers Association. The Sponge Iron Manufacturers Association (SIMA) established in 1992 is an all India apex body of Indian sponge iron industry. It is the voice of the indian iron ore based sponge iron & steel industry, at both domestic and global forums.

Founded in the year 2012 at Telangana, India, our company "DVL Engineers" is engaged in Manufacturing and Supplying equipments for different fields keeping in mind the needs of our respected regulars. Our product range comprises of Sponge Iron Plant Equipments, Belt Conveyor, Drum Lifters, Air Swirlers and Refractory Mixer Machine etc.We are widely appreciated for their high performance ...